On-Premise vs Cloud Manufacturing Software: Which is Right for Your Plant?

Introduction: Why This Comparison Matters

Manufacturers today face a critical decision: should they invest in on-premise manufacturing software or move operations to the cloud? The answer impacts everything from data security and scalability to integration with shop floor machines. Choosing the right path ensures long-term ROI and operational efficiency.

At Freedom IOT, we see companies succeed with both models—but only when aligned with their strategy, IT infrastructure, and compliance requirements.

 

What is On-Premise Manufacturing Software?

On-premise software is installed and hosted locally within a manufacturer’s facility. The company owns and maintains the servers, infrastructure, and IT team that support it.

  • Best for: Companies requiring complete control over data, custom integration with legacy machines, and strict compliance environments.

  • Example use cases: Aerospace, defense, or pharmaceutical plants with strict regulatory standards.

 

What is Cloud Manufacturing Software?

Cloud-based software is hosted on remote servers (public or private) and accessed through the internet. The provider handles updates, maintenance, and scalability.

  • Best for: Companies that want faster deployment, lower upfront costs, and scalability without heavy IT investment.

  • Example use cases: Growing manufacturers looking for flexible expansion and real-time collaboration across multiple plants.

 

Key Similarities

  • Data Collection: Both support machine data collection via protocols like MTConnect and OPC UA.

  • Integration: Both can integrate with ERP, MES, and CMMS systems.

  • Decision Support: Both provide dashboards, analytics, and OEE tracking.

 

Key Differences (At a Glance)

Feature On-Premise Cloud
Deployment Installed on local servers Hosted by provider, accessed online
Cost Model Higher upfront CapEx + ongoing maintenance Lower upfront, subscription-based OpEx
Security Controlled in-house Shared responsibility with provider
Scalability Limited by local infrastructure Virtually unlimited, elastic scaling
Updates Managed by internal IT Automatic updates from provider
Access Primarily on-site Remote, multi-location access
Integration with Legacy Systems Stronger support for older machines Requires connectors/APIs

 

Pros and Cons of Each

On-Premise Manufacturing Software

Pros:

  • Full control over data and security

  • Better support for legacy/older machines

  • Customizable to unique processes

Cons:

  • Higher upfront costs (hardware + IT staff)

  • Slower scalability

  • Longer implementation time

Cloud Manufacturing Software

Pros:

  • Lower upfront cost, predictable subscription fees

  • Fast deployment and scalability

  • Easier multi-site collaboration and data access

Cons:

  • Requires stable internet connectivity

  • Data security depends partly on provider

  • Less flexibility for legacy systems

 

Freedom IOT Recommendation: Why Not Both?

The reality is not “either-or.” Many manufacturers are adopting a hybrid approach—running mission-critical applications on-premise while leveraging the cloud for analytics, scalability, and cross-site reporting.

Freedom IOT supports both models:

  • On-Premise: Direct connectors to legacy machines, compliance-friendly local hosting.

  • Cloud: Real-time dashboards, automatic updates, and seamless scalability.

  • Hybrid: Combine both for maximum flexibility, security, and long-term ROI.

 

Comparison Table: Features Side-by-Side

Category On-Premise Software Cloud Software
Protocol Support MTConnect, OPC UA, custom drivers MTConnect, OPC UA, APIs
Interoperability High with legacy systems High with modern systems, requires connectors for older machines
Ease of Use Depends on internal IT support User-friendly, provider-managed
Cost Model CapEx heavy, long-term ownership OpEx subscription, flexible scaling
Security In-house control Shared responsibility (provider + client)
Updates & Maintenance Managed by IT team Automatic via provider
Scalability Limited by server capacity Elastic, on-demand
Accessibility On-site only Anywhere with internet

 

Conclusion

The decision between on-premise and cloud manufacturing software depends on your priorities—control, cost, security, or scalability. Many manufacturers today choose a hybrid model that balances the best of both worlds.

Freedom IOT is built to support this flexibility, ensuring that whether your plant stays on-premise, moves to the cloud, or runs hybrid, your data flows seamlessly and securely.

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